How To Cut Production, Labor, Investment Cost& Increase Production Efficiency in 2021?

Cut down on your FIBC Production Labor cost, Low investment budget, Lowering you power consumption by 20-30 percent, and Increase your production capacity

FIBC Trends

Pandemic Effect For FIBC

First of all I would like to thank everyone who is reading this blog for spending the time and wish that the following information can bring value to each of you.

As we can see in the news and articles online the Pandemic has effected the global economy and all PP woven Sectors including FIBC.

in the article by AP News, it quoted: “The entire lockdown situation in several countries has directly or indirectly impacted many industries causing a shift in activities like supply chain operations, vendor operations, product commercialization, etc”

But now although the effect is still going on the demand of the FIBC has risen and increased.

Demand Growth In The FIBC Market

First of all I would like to thank everyone who is reading this blog for spending the time and wish that the following information can bring value to each of you.

In recent reports it is said that the growth of the FIBC demand is up 20% compared to before, and Grand view Research reports quoted that “The global flexible intermediate bulk container market size is projected to reach USD 6.4 billion by 2026, progressing at a CAGR of 5.9% over the forecast period”

With the increase in demand, the production and expansion of the FIBC sector is a important factor in fulfilling the market usage. Therefore, making the right investments on improving factory production, lowering cost and labor will be key to be ahead of the competition.

Change Your Mindset To Be Ahead of The Competition

FIBC Trend Factory

With more than 38 years in the FIBC industry, looking at the uprising new trends and innovations around the world. Cutting labor cost, increasing production efficiency and Automation of FIBC production is defiantly the main key factors to help you compete in the highly competitive market.

Other from the famous brands out there, Asian machinery is now on the rise to benefit the people who look at the right place and choose the right source.  I know everyone who is reading the post must have heard or personally experienced the doubt and uncertainty of the purchase of low quality Asian machines. However, this will end now and we have some good news for you.

With the many years of experience and innovating, in the following will be a few options that we chosen for you which will first of all change your mindset of Asian Machinery, but also understand how to lower your investment budget and increase your production at the same time.

Top 4 Trends in FIBC 2021

If it was 10 years ago or 20 years ago we would not even consider Asian Machines compared to European machines, but now through the long years of innovation and technological improvement. We are proud to say that Asian and European Machines’ quality are now on the same level.

Here are the top 4 trends and some machines that we at FREDAVID ENTERPRISES have hand-picked and hope to bring value to you.

Lower Budget

fibc budget

Lowering Power

FIBC low power

Cutting Labor Cost

FIBC Labor

Increase Production Capacity

Increase FIBC production

The Machines below can: 

  • Cut down on your labor cost,
  • Low investment budget for more purposes,
  • Increase your production capacity 20-30 percent,
  • Lowering you power consumption by 20-30 percent

Featured Machines 

  • Lamination:

Dual Extruding Double Side Lamination Machine (Multi Product Production)

  • Cut & Punch:

Automatic FIBC Cut & Punch Machine with Ultrasonic Folding Device

  • Sewing System: 

Automatic Sewing Systems for all FIBC usages (will only list a few for reference)

How Double Side Coating Works ?

lamination
Dual Extruder Lamination one die operation
Dual Extruder Lamination one die operation
Dual Extruder Lamination one die operation
Dual Extruder Lamination one die operation

Benefits and Usage

Heavy Duty Circular Fabric: Normally for this kind of fabric you will need to run the lamination process two times, increasing labor cost and electricity. However, with Dual Extruder Lamination you can finish the double side coating in one process. Cutting time, power and labor cost.

Flat Fabric: While Doing flat fabric lamination with dual extruder lamination machine, it can not only give you higher quality double side lamination, but also including more functions like U Panel, Filling & Discharge Spout and Top Skirt for FIBC production.

Saving Space: With dual extruding lamination machine you can finish multiple products with just one machine, meaning you can not only save on the benefits above, but also save on factory space to improve your factory efficiency and production.

3 Products Production: 

  1. heavy duty circular fabric
  2. one layer flat fabric for U Panel
  3. filling discharge spout top skirt 

Low Power Consumption: 

By using our machine you can lower your power consumption by 20-30 percent

Increasing Production Capacity & Quality Control: 

By using Dual Extruder Lamination Machine can increase 20-30 percent production capacity & great quality control.

Cutting Production Cost: 

With Double side Lamination In one process, you can not only save time to cut down labor cost, increasing quality due to stable tension control. You can even do thinner lamination using less material (normally 0.025-0,03) 0.02 lamination to cut down your production cost.

FIBC Trends cut and punch
FIBC Trends cut and punch
FIBC Trends cut and punch
FIBC Trends cut and punch

Benefits and Usage

Automation: 

From roll to collecting will be fully automatic, easy to operate and maintain. Used by many big players in the industry to increase production efficiency & quality control.

Cut Labor Cost: 

Because of full automation, there will only be 1-2 person needed for the monitoring of the production.

Ultrasonic Folding: 

With the ultrasonic folding device, it can fold the FIBC fabric while production keeping the same speed, and make it easier for the next process of the FIBC bag production.

Low Power Consumption: 

By using our machine you can lower your power consumption by 20-30 percent

FIBC Trends Sewing system 2
FIBC Trends Sewing machine 1
FIBC Trends sewing machine

Benefits and Usage

Automation: 

Our Automatic Sewing Systems can meet the standard of the famous brands on the market with built in storage system for the different patterns needed for production.

Saving Labor Cost: 

1 person needed for production. Easy to operate and maintain.

Lower Investment Budget: 

Compared with other brands, our machines are economically priced stable & high quality using famous brand electronic system.

We at Fredavid Enterprises have been in the industry for more than 37 years, watching the industry grow and understand the limitations and quality our customers and market players desire. 

We hope that this article can bring value to you and help you evaluate your investment and make the right call when deciding. and we are happy to assist or consult on any project you need.